Open Access Open Access  Restricted Access Subscription or Fee Access

Detection and Categorization of Defects on Paperboards using Image Processing

Dr. A. Jagadeesan, R. Dhanasekar, R. Monika, M. Kalaiyarasi

Abstract


This project proposes an effective method for detecting defects in paper boards. In the paper industries, the final stage of paperboards has many defects such as black spots, dirty marks, oil spots etc. They perform inspection manually. However, such detection methods are much expensive (i.e., labor cost) and time consuming. To overcome these problems, a method has been introduced to detect defects automatically and effectively in paper based on image processing. Although, most of the image-based approaches focus on the accuracy of fault detection, the computation time is also important for practical applications. The proposed method comprises of three steps. At the first step, the acquired RGB (Red, Green and Blue) image of the paper is converted into a gray scale image using LabVIEW tool which comes under preprocessing. Secondly, it extracts the dimensions of the paper. Finally this detects and identifies the defects i.e., holes and black spots on the paper based on their characteristics which comes under noisy object elimination. The operators at that work place are then intimated through an alarm signal.

Keywords


Defects in Paper Boards, LabVIEW, Detect Automatically, Sample Image, Original Image, Image Extraction, Preprocessing, Image Classification, Comparison, Identification, Rectification.

Full Text:

PDF

References


B. Singh and A. P. Singh, “Edge detection in gray level images based on the Shannon entropy,” Journal of Computer Science, vol. 4, no. 3, pp. 186, 2008

Y. Lu, W. Zhao, etc (2012), ‘Weighted phase gradient based quality maps for two-dimensional quality-guided phase unwrapping’, Optical Lasers Engineering 50, pp.1397–1404

Y. Jin, Z. Wang, etc (2013), ‘Study on glass defect inspection based on projecting grating method’, Journal of Test. Eval. 41,pp. 332-339.

O. Duran, K. Althoefer and L. D. Seneviratne (2007), "Automated pipe defect detection and categorization using camera/laser-based profiler and artificial neural network," IEEE Trans. on Automation Science and Engineering. , vol. 4, no. l, pp. 118-126.

J. Ai and X. Zhu, “Analysis and detection of ceramic-glass surface defects based on computer vision,” in Proc. the 4th World Congress on Intelligent Control and Automation, 2002, vol. 4, pp. 3014-3018.

S. T. Quek, “Sensitivity analysis of crack detection in beams by wavelet technique,” International Journal of Mechanical Sciences, vol. 43, no. 12, pp. 2899-2910, 2001.

H. H. Tong, “Blur detection for digital images using wavelet transform,” in Proc. the 2004 IEEE International Conference on Multimedia and Expo, 2004, vol. 1.

M. Domingo and M. Olaya, “Automated visual inspection of glass bottles using adapted median filtering,” Image Analysis and Recognition, Springer Berlin Heidelberg, vol. 3212, pp. 818-825, 2004.

Z. J. Hou and G. W. Wei, “A new approach to edge detection,” Pattern Recognition, vol. 35, no. 7, pp. 1559-1570, 2002.

Francesco, “An Automated visual inspection system for the glass industry,” in Proc. the 16th IMEKO TC4 Symposium, Florence, Italy, 2008, vol. 9.

Mohit Borthakur, Anagha Latne, Pooja Kulkarni 2015, ―A Comparative Study of Automated PCB Defect Detection Algorithms and to Propose an Optimal Approach to Improve the Technique‖, International Journal of Computer Applications (0975 – 8887) Volume 114 – No. 6, pp. 27-33.

S. H. I. Putera, S. F. Dzafaruddin, and M. Mohamad, “Matlab based defect detection and classification of printed circuit board,” 2012.

Swagata Ray, Joydeep Mukherjee 2015, ― A Hybrid Approach for Detection and Classification of the Defects on Printed Circuit Board‖, International Journal of Computer Applications (0975 – 8887) Volume 121 – No.12, pp. 42-48.

A. S.H Indera Putera, Z.Ibrahim , 2012, ―Printed Circuit Board Defect Detection Using Mathematical Morphology and MAT LAB Image Processing Tools,‖ Universiti Teknologi MARA, 40450 Shah Alam, Selangor Malaysia, vol. 5, pp. 359–363.

Moganti, F. Ercal, C. H. Dagli, S.Tsunekawa 1996, ―Automatic PCB inspection algorithms: A survey, Computer Vision and Image Understanding‖, Vol. 63,No. 2, pp. 287-313

Ajay Pal Singh Chauhan, Sharat Chandra Bhardwaj 2011, - Detection of Bare PCB Defects by Image Subtraction Method using Machine Vision‖, Proceedings of the World Congress on Engineering, Vol II, WCE 2011, July 6 – 8, pp. 1597-1601.


Refbacks

  • There are currently no refbacks.


Creative Commons License
This work is licensed under a Creative Commons Attribution 3.0 License.