Open Access Open Access  Restricted Access Subscription or Fee Access

Influence of Operating Parameters in Abrasive Waterjet Cutting of Aluminium

M. Chithiri Pon Selvn, Dr. N. Mohana Sundara Raju

Abstract


Abrasive waterjet cutting is one of the non-traditional cutting processes capable of cutting wide range of hard-to-cut materials. This paper assesses the influence of process parameters on depth of cut and surface roughness which are important cutting performance measures in abrasive waterjet cutting of aluminium. Experiments were conducted in varying water pressure, nozzle traverse speed, abrasive mass flow rate and standoff distance for cutting aluminium plates using abrasive waterjet cutting process. The effects of these parameters on depth of cut and surface roughness have been studied based on the experimental results. It was recommended that a combination of high water pressure, more abrasive mass flow rate, low traverse speed and short standoff distance be used to produce more depth of cut and less surface roughness.


Keywords


Abrasive Waterjet; Water Pressure, Mass Flow Rate; Traverse Speed; Standoff Distance; Depth of Cut, Surface Roughness.

Full Text:

PDF

References


Hascalik, A., Caydas, U., Gurun, H. “Effect of traverse speed on abrasive waterjet machining of Ti-6Al-4V alloy”.Meter.Des.28: pp 1953-1957, 2007.

Hoogstrate A.M., Van Luttervelt C.A., 1997. Opportunities in abrasive waterjet machining. CIRP Annals – Manufacturing Technology, 46 (2): 697-714.

Momber, A., Kovacevic, R. “Principles of Abrasive Waterjet Machining”. Springer-Verlag, London, 1998.

Hashish M. “A model for abrasive waterjet (AWJ) machining”. Transactions of ASME Journal of Engineering Materials and Technology, vol. III: pp 154-162, 1989.

Siores E., Wong W C K., Chen L., Wager J G. “Enhancing abrasive waterjet cutting of ceramics by head oscillation techniques”. Ann CIRP, 45[1]: pp 215-218, 1996.

Wang J. “Abrasive Waterjet Machining of Engineering Materials”. Uetikon-Zuerich [Swizerland]: Trans Tech Publications, 2003.

M.A. Azmir, A.K. Ahsan. “Investigation on glass/epoxy composite surfaces machined by abrasive waterjet machining”. Journal of Materials Processing Technology, vol.198, pp 122-128, 2008.

C. Ma, R.T. Deam. “A correlation for predicting the kerf profile from abrasive waterjet cutting”. Experimental Thermal and Fluid Science, vol.30, pp 337-343, 2006.

Kovacevic R. “Monitoring the depth of abrasive waterjet penetration”. International Journal of Machine Tools & Manufacture, vol 32(5), pp 725-736, 1992.

Hashish, M. “Optimization factors in abrasive waterjet machining”. Transaction of ASME J. Eng. Ind. 113: pp 29-37, 1991.

John Rozario Jegaraj J., Ramesh Babu N. "A soft computing approach for controlling the quality of cut with abrasive waterjet cutting system experiencing orifice and focusing tube wear", Journal of Materials Processing Technology, vol.185, no.1–3: pp 217–227, 2007.

Shanmugam D. K., Wang J., Liu H. “Minimization of kerf tapers in abrasive waterjet machining of alumina ceramics using a compensation technique”. International Journal of Machine Tools and Manufacture 48: pp 1527–1534, 2008.

Shanmugam D. K., Masood S. H. “An investigation of kerf characteristics in abrasive waterjet cutting of layered composites”. International Journal of Material Processing Technology 209: pp 3887–3893, 2009.

E. Lemma, L. Chen, E. Siores, J. Wang. “Optimising the AWJ cutting process of ductile materials using nozzle oscillation technique”. International Journal of Machine Tools and Manufacture 42: pp 781–789, 2002.

Wang J. “Predictive depth of jet penetration models for abrasive waterjet cutting of alumina ceramics”. International Journal of Mechanical Sciences 49: pp 306–316, 2007.

Farhad Kolahan, Hamid Khajavi A. “A statistical approach for predicting and optimizing depth of cut in AWJ machining for 6063-T6 Al alloy”. World Academy of Science, Engineering and Technology 59, 2009.

M.Chithirai Pon Selvan, Dr. N. Mohana Sundara Raju., "Selection of process parameters in abrasive waterjet cutting of copper", International Journal of Advanced Engineering Sciences and Technologies, vol 7, issue 2: pp 254-257,2011.

Arola D, Ramulu M. "A study of kerf characteristics in abrasive waterjet machining of graphite/epoxy composites". ASME Mach. Adv.Comp. 45(66): pp 125-151, 1993.

Wang J, Wong W C K. "A study of waterjet cutting of metallic coated sheet steels". International Journal of Mach. Tools Manuaf, 39: pp 855-870, 1999.

Hocheng H, Tsai H Y, Shiue J J, Wang B. "Feasibility study of abrasive waterjet milling of fiber-reinforced plastics". Journal of Manuf. Sci.Eng., 119: pp 133-142.1997


Refbacks

  • There are currently no refbacks.


Creative Commons License
This work is licensed under a Creative Commons Attribution 3.0 License.